Technical
2026-04-22

Surface Treatment Guide: Anodizing, Nickel Plating, Blackening, Passivation, PVD

A part's appearance and longevity often determine customer satisfaction. We compare 8 common surface treatments — differences, compatible materials, and relative costs.

Surface Treatment Guide: Anodizing, Nickel Plating, Blackening, Passivation, PVD

CNC parts rarely ship as-machined. Surface treatment improves wear, corrosion, appearance, and longevity. Here's a quick map of the 8 most common options.

For aluminum

  • Anodizing (clear, color, black, etc.) — corrosion + decorative
  • Hard anodizing (25-50 μm, HV 400+) — premium wear resistance, ~1.5-2× the cost

For stainless steel

  • Passivation — nitric/citric acid bath; standard for medical, semiconductor
  • Electropolishing — mirror finish + improved corrosion resistance
  • PVD coating (TiN, CrN, DLC) — extreme wear, low friction; ~3-5× standard plating

For steel

  • Blackening / bluing — cheapest, indoor only
  • Nickel plating — versatile, good corrosion resistance
  • Hard chrome plating — HV 800+, classic for hydraulic rods, dies
  • Powder coating — RAL colors, thick (60-100 μm), for housings and structural parts

Decision priorities

Choose by material first, then by primary requirement (appearance / wear / corrosion / electrical), then by budget. The wrong treatment can fail in months; the right one extends part life 3-5×.

Call NowGet a Quote
LINE