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2026-05-05

Stainless Steel Selection Guide: SUS304 vs SUS316 vs SUS440C

Stainless steel is the most common CNC material, but SUS304, SUS316, and SUS440C differ significantly in corrosion resistance, strength, and machinability. A side-by-side comparison.

Stainless Steel Selection Guide: SUS304 vs SUS316 vs SUS440C

Stainless steel is the most common CNC material, but SUS304, SUS316, and SUS440C differ significantly. The wrong choice means premature corrosion, insufficient strength, or unnecessary cost.

Quick comparison

  • SUS304: General-purpose, the price baseline. Good for general machinery, fails in saltwater/strong chlorides.
  • SUS316: Adds 2-3% molybdenum, resists saltwater and chlorides. ~1.5× the cost of SUS304. Choice for marine, chemical, semiconductor, medical.
  • SUS440C: Martensitic, high-carbon, heat-treatable to HRC 58+. Used for bearings, cutting tools, mold guides. Weaker corrosion resistance — not for prolonged liquid contact.

Decision flow

  1. Saltwater / chlorides? → SUS316 (use SUS316L for welded parts)
  2. Need hardness HRC 50+? → SUS440C
  3. Otherwise → SUS304

Common mistakes

"Stainless steel never rusts" — wrong, every grade rusts in the wrong environment. "SUS316 is always better than SUS304" — only when chlorides matter; otherwise it's just 50% more expensive. "SUS440C is the strongest stainless" — it's a hard-but-rust-prone tool steel, not a structural material.

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